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Duplex 2205 Stainless Steel for Demanding Industrial Projects
TiAlloy supplies Duplex 2205 stainless steel plate, sheet, pipe, tube and bar for chemical processing, offshore, marine, heat-exchanger and industrial equipment projects. From specification review and production coordination to inspection documents and export delivery, we help buyers turn demanding duplex requirements into a clearly defined supply order. See our super duplex 2507 page for related specification guidance.
UNS grade, product form, dimensions, heat treatment, surface condition, inspection scope and required documentation are reviewed before production is released.
Send the required grade, product form, standard, dimensions, quantity, testing and destination. TiAlloy coordinates the supply, inspection and shipment-document scope around the actual project instead of quoting from the generic “2205” grade name alone.
Where Duplex 2205 Performs Best
Duplex 2205 is widely used where chloride exposure, higher strength and reliable fabrication performance need to be balanced. It is commonly selected for chemical processing, offshore equipment, heat exchangers, desalination and marine systems. Final material selection should reflect the actual process medium, temperature and equipment design.
Conditions That Affect 2205 Performance
Chloride resistance is one of the main reasons for choosing Duplex 2205, but corrosion behavior also changes with temperature, equipment geometry, fabrication and metallurgical condition.
Chlorides, pH, oxidants, contaminants and concentration.
Operating, cleaning and upset temperatures can change localized-corrosion behavior.
Gaskets, deposits, stagnant zones and narrow gaps can increase crevice-corrosion risk.
Welding, cold forming and residual stress influence final material performance.
Correct solution treatment helps maintain the required ferrite-austenite structure.
Why Duplex 2205 Is Used in Industrial Equipment
2205 combines significantly higher yield strength than conventional 300-series austenitic stainless steels with good resistance to pitting, crevice corrosion and chloride stress corrosion cracking. This combination makes it useful for pressure equipment, piping, heat exchangers and fabricated process systems.
PREN and Chloride Resistance
PREN — the pitting resistance equivalent number — is a useful way to compare the alloy chemistry of stainless steels. It reflects the contribution of chromium, molybdenum and nitrogen to pitting-resistance potential, but actual performance still depends on the operating environment and fabrication condition.
Duplex 2205 Product Forms and ASTM Standards
Duplex 2205 stainless steel is available as plate, sheet, strip, pipe, tube, bar and shapes. ASTM specifications differ by product form and define the applicable manufacturing, dimensional, heat-treatment and testing requirements.
Standards are shown without edition year. The applicable revision follows the purchase order or project specification.
Duplex 2205 Plate, Sheet & Strip
ASTM A240 / A240MASTM A240/A240M covers stainless steel plate, sheet and strip for pressure vessels and general applications. Duplex 2205 flat products are commonly supplied solution annealed for fabrication into tanks, pressure equipment, heat exchangers, process vessels and structural components.
- UNS Grade
- S32205 / S31803
- Dimensions
- Thickness × width × length
- Condition
- Solution annealed
- Products
- Plate · sheet · strip · cut-to-size pieces
Duplex 2205 Tube
ASTM A789 / A789MASTM A789/A789M covers ferritic-austenitic stainless steel tubing for general service. Duplex 2205 tube is supplied in seamless or welded form for heat exchangers, process equipment, instrumentation and other chloride-containing environments.
- Manufacture
- Seamless or welded
- Dimensions
- Outside diameter × wall thickness
- Wall Basis
- Average wall or specified minimum wall
- Typical Use
- Heat exchangers · process tubing · industrial equipment
Duplex 2205 Pipe
ASTM A790 / A790MASTM A790/A790M covers seamless and welded ferritic-austenitic stainless steel pipe for general corrosive service. Duplex 2205 pipe is widely used in chemical processing, offshore systems, desalination, pulp and paper, and industrial process piping.
- Manufacture
- Seamless or straight-seam welded
- Dimensions
- NPS / schedule or OD × wall thickness
- Ends
- Plain end or specified end preparation
- Typical Use
- Process piping · offshore · chemical · desalination
Duplex 2205 Bar & Shapes
ASTM A276 / A276MASTM A276/A276M covers stainless steel bars and shapes in hot- or cold-finished conditions. Duplex 2205 bar is used for shafts, fastener stock, machined components, valve parts and fabricated equipment. ASTM A479/A479M is used for applicable boiler and pressure-vessel bar applications.
- Products
- Round bar · square bar · flat bar · shapes
- Finish
- Hot finished · cold finished · machined
- Dimensions
- Diameter / section size × length
- Pressure Use
- ASTM A479 / A479M where applicable
Product Form Differences
Pipe commonly follows NPS and schedule dimensions, while tube is normally specified by outside diameter and wall thickness.
Plate, sheet and strip are defined by thickness, width, length, surface condition and applicable dimensional tolerances.
Round, square and other bar sections are supplied by section size, length, finish and the applicable end-use specification.
UNS S32205 and S31803 Duplex 2205
Duplex 2205 combines a ferritic-austenitic microstructure with high strength and good resistance to pitting, crevice corrosion and chloride stress corrosion cracking. UNS S32205 and S31803 are both used for 2205 products, with S32205 having tighter lower limits for several key alloying elements.
Duplex 2205 Technical Reference
Chemical composition, mechanical properties, international designations and product standards for common Duplex 2205 product forms.
2205 Chemical Composition
S32205 narrows the lower limits of chromium, molybdenum and nitrogen compared with S31803 while retaining the basic 22Cr-5Ni-3Mo duplex alloy system.
| UNS | C | Cr | Ni | Mo | N | Mn | Si |
|---|---|---|---|---|---|---|---|
| S32205 | ≤ 0.030 | 22.0–23.0 | 4.5–6.5 | 3.0–3.5 | 0.14–0.20 | ≤ 2.00 | ≤ 1.00 |
| S31803 | ≤ 0.030 | 21.0–23.0 | 4.5–6.5 | 2.5–3.5 | 0.08–0.20 | ≤ 2.00 | ≤ 1.00 |
Values are wt.%. Complete composition limits follow the applicable product specification.
Duplex 2205 Mechanical Properties
Duplex 2205 combines substantially higher yield strength than conventional 300-series austenitic stainless steels with useful ductility for industrial fabrication.
Exact mechanical-property requirements depend on product form, thickness and governing specification.
Duplex 2205 Equivalent and Related Grades
Duplex 2205 appears under several international and product-specific designations. Requirements can vary between standards and product forms.
Corresponding designations do not automatically make different product specifications interchangeable.
Duplex 2205 Standards by Product Form
Flat products, pipe, tube, bar and forged components use different ASTM specifications.
316L, Lean Duplex, Duplex 2205 and Super Duplex
These stainless steel families cover different combinations of alloy content, corrosion resistance, fabrication characteristics and service severity. Duplex 2205 sits between conventional molybdenum-bearing austenitic grades and the more highly alloyed super duplex grades.
Position of Duplex 2205 Among Stainless Steel Grades
The main differences are alloy chemistry, resistance to localized corrosion and chloride stress corrosion cracking, fabrication characteristics and the severity of the intended environment.
316L Austenitic Stainless Steel
316L is a molybdenum-bearing austenitic stainless steel widely used for process equipment, tanks, piping and fabricated components. It offers good general corrosion resistance and familiar forming and welding characteristics.
- UNS
- S31603
- Structure
- Austenitic
- Typical Position
- General process and moderate chloride service
Lean Duplex Stainless Steel
Lean duplex grades use lower nickel and molybdenum additions than 2205 while retaining the ferritic-austenitic duplex structure.
- Typical UNS
- S32101
- Structure
- Ferrite + austenite
- Typical Position
- Tanks, structural fabrication and moderately corrosive environments
Duplex 2205
Duplex 2205 uses approximately 22% chromium with molybdenum and nitrogen additions. It provides substantially better resistance to chloride stress corrosion cracking and localized corrosion than common 300-series austenitic stainless steels in many industrial environments.
- UNS
- S32205 / S31803
- Alloy System
- 22Cr–5Ni–3Mo–N duplex
- Typical Position
- Chemical processing, offshore systems, heat exchangers and desalination equipment
Super Duplex Stainless Steel
Super duplex grades contain higher chromium, molybdenum and nitrogen levels than 2205 and provide increased resistance to pitting and crevice corrosion in more aggressive chloride environments.
- Typical UNS
- S32750 / S32760
- Alloy System
- Approximately 25Cr with higher Mo and N
- Typical Position
- Offshore, desalination and more aggressive chloride-containing process service
Corrosion and Alloy Position
Relative comparison within common stainless steel families| Grade Family | Typical Designation | Alloy Character | Localized Corrosion | Common Industrial Position |
|---|---|---|---|---|
| 316L | UNS S31603 | Mo-bearing austenitic | Good general resistance; below duplex grades in many chloride environments | General process equipment, tanks and piping |
| Lean Duplex | UNS S32101 | Low-Ni duplex | Above conventional 304/316-type grades in many environments | Tanks, structures and process equipment |
| Duplex 2205 | UNS S32205 | 22Cr–3Mo–N duplex | Strong pitting, crevice-corrosion and chloride-SCC resistance | Chemical, offshore, heat exchanger and desalination equipment |
| Super Duplex | UNS S32750 | 25Cr high-Mo duplex | Higher localized-corrosion resistance than standard 2205 | More aggressive chloride and offshore environments |
Relative alloy positioning only; actual corrosion performance also depends on temperature, chloride concentration, pH, oxidants, crevices, deposits and fabrication condition.
Verify Chemistry, Properties, Phase Risk and Traceability Separately
No single certificate answers every acceptance question. A controlled order distinguishes management-system assurance, material inspection documents, product-standard tests and any project-specific screening for detrimental phases or corrosion behavior.
1 · Supplier system
Certificate evidence must name the supplying legal entity and have verifiable scope and expiry before it is used for an order.
2 · Heat identity
Product marking and the inspection document connect supplied material to its heat or lot.
3 · Standard results
Chemistry, mechanical properties and required tests are reviewed against the ordered form standard.
4 · Added acceptance
A923 or other project tests are named when service, fabrication or buyer rules make them necessary.
ASTM A923 has a defined job
ASTM A923 provides methods for detecting detrimental intermetallic-phase effects in duplex austenitic/ferritic stainless steels. Chemistry and mechanical-property compliance alone does not necessarily demonstrate their absence.
- Name the required method and acceptance criterion in the order.
- Relate the requirement to product condition and fabrication exposure.
- A923 is a metallurgical test method rather than a service-life guarantee.
EN 10204 Inspection Documents
EN 10204 defines inspection-document types for metallic products. The required document type determines the reported material information and validation route supplied with the order.
- Required inspection-document type and validation.
- Heat-number traceability and line-item identification.
- Chemistry, mechanical properties and applicable test results.
Certificate Transparency Statement
The supplied quality certificate names Jiangsu Daxun Alloy Co., Ltd. and a management-system scope covering nickel and titanium alloys, special steels and advanced materials; it expires on 27 November 2026. The certificate relates to the management system and is separate from the Duplex 2205 material test report supplied for an individual heat or order.
Technical InquiryPreserve the Duplex Structure Through Welding and Thermal Processing
Weld behavior is less forgiving when uncontrolled heat creates phase-balance risk. The use of duplex stainless steels requires a qualified fabrication plan. Ease of fabrication can be lower compared to austenitic grades, so joint design, filler, interpass control and controlled heat input must be defined.
Welding controls to define
Published guidance identifies ER2209 as a used matching filler for 2205 and stresses heat-input and interpass-temperature control. Project-specific welding procedures remain authoritative for the actual joint, thickness, process and service.
- Qualified procedure and welder/operator requirements.
- Joint preparation, cleanliness and shielding/purge controls.
- Filler classification, heat input and interpass limits.
- Post-weld examination and any phase/corrosion acceptance.
Heat-treatment controls to define
The 2014 IMOA fabrication guide cites a minimum solution-annealing temperature of 1040°C / 1900°F for 2205 followed by rapid cooling. Do not use this dated guide value as a universal shop procedure; verify the current product standard and qualified procedure.
- Applicable product specification and delivery condition.
- Furnace procedure, temperature uniformity and records.
- Cooling route, distortion risk and surface treatment.
- Required post-process tests and document retention.
Machining Note
Machinability can be lower than for familiar austenitic grades because higher strength changes cutting load and workholding. Disclose finished geometry, tolerance and surface condition so the quotation separates raw material from machining scope.
Duplex 2205 Applications
Duplex 2205 is widely used in chemical processing, oil and gas, heat exchangers, pulp and paper, water systems and environmental equipment where strength and chloride corrosion resistance are required.
Chemical Processing
Used in corrosive process systems where higher strength and improved resistance to localized corrosion are required.
Typical: Piping · Tanks · Pressure vessels · Reactors · Scrubbers
Oil & Gas / Offshore
Applied in offshore and process equipment exposed to chlorides, pressure and demanding mechanical loads.
Typical: Process piping · Separators · Manifolds · Skids
Heat Exchangers
Used for heat-transfer equipment handling cooling water and corrosive industrial process fluids.
Typical: Tubes · Tube sheets · Shells · Process coolers
Pulp & Paper
Used in pulp and paper plants for equipment exposed to aggressive process liquids and chemical environments.
Typical: Digesters · Washers · Vessels · Piping
Marine & Water Systems
Selected for cooling-water, brackish-water and suitable marine systems where chloride resistance is important.
Typical: Water piping · Pumps · Tanks · Cooling systems
Pollution Control & FGD
Used in selected wet pollution-control systems exposed to chlorides, condensates and corrosive process streams.
Typical: Scrubbers · Absorbers · Ducts · Slurry piping
Duplex 2205 Plate, Pipe, Tube and Bar
Supply available to ASTM requirements with material traceability and inspection documentation as specified.
Duplex 2205 Available Product Forms
Plate, pipe, tube, bar and forgings are supplied to the applicable ASTM specification, dimensions and delivery condition.
| Product | Size Format | Supply | Typical Condition |
|---|---|---|---|
| Plate / Sheet | Thickness × Width × Length | Full plate or cut-to-size | Hot rolled · Cold rolled · Pickled |
| Seamless Pipe | NPS × SCH or OD × WT | Random or fixed length | Solution annealed · Pickled |
| Welded Pipe | NPS × SCH or OD × WT | Project and fabrication sizes | Pickled · Polished on request |
| Tube | OD × WT × Length | Seamless or welded | Pickled · Bright · Polished |
| Round Bar | Diameter × Length | Hot rolled · Forged · Finished | Black · Peeled · Turned · Polished |
| Forgings | Drawing or rough size | Rings · Discs · Blocks · Custom blanks | Forged · Rough machined · Machined |
Actual minimum and maximum sizes depend on the product form, quantity and production route. Send the required dimensions for confirmation.
Request Size AvailabilityDuplex 2205 Inspection & Testing
Inspection is performed against the ordered product standard and any supplementary requirements stated in the RFQ.
- 01 Chemical Analysis Heat chemistry verified against the ordered Duplex 2205 specification.
- 02 Mechanical Testing Tensile, yield, elongation and hardness results as applicable.
- 03 Dimensional Inspection Thickness, OD, wall thickness, width, length and ordered tolerances.
- 04 PMI & NDT PMI, UT, PT and hydrostatic testing can be provided when required.
- 05 Duplex Metallurgy Ferrite measurement, ASTM A923 and corrosion testing on request.
- 06 Traceability Heat number, material marking and inspection documents remain linked.
Add supplementary testing or third-party inspection requirements to the RFQ so they can be included in the quotation.
Specify InspectionDuplex 2205 Processing, Inspection and Export Packing
Duplex 2205 plate, pipe, tube and bar can be supplied with specified processing, inspection, marking, packing and documentation requirements for domestic and international orders.
Cutting & Machining
Cutting, turning, drilling, milling and other machining can be arranged to the required dimensions.
Testing & Traceability
Heat-number traceability, dimensional inspection and specified material testing are maintained through order release.
Surface & Marking
Surface condition, identification marks and protective requirements are prepared according to the purchase order.
Packing & Documents
Packing method and commercial or inspection documentation are prepared for the selected shipment and destination.
Material Identification Through Final Release
Duplex 2205 orders can be controlled from incoming material identification through processing and final inspection. Required inspection records are linked to the supplied material and purchase-order requirements.
- Heat or lot identification and material marking
- Dimensional, surface and quantity inspection
- Chemistry, mechanical and additional test records as specified
- EN 10204 inspection documentation when required
Packing for Plate, Pipe, Tube and Bar
Packing is selected according to product form, dimensions, handling method and shipment requirements. Additional protection can be specified for long-distance or international transport.
- Bundles, skids, cases or other suitable packing
- End protection for pipe and tube where required
- Moisture protection and external identification
- Package weight, lifting and handling requirements
- Plate
- Sheet
- Pipe
- Tube
- Round Bar
- Forgings
- MTC / MTR
- EN 10204 3.1
- Heat Traceability
- PMI When Specified
- NDT When Specified
What to Include in a Duplex 2205 RFQ
Send the material grade, product form, dimensions, quantity, applicable specification and required inspection or delivery information. Complete RFQ data allows the quotation to reflect the actual material and supply scope.
Drawings, bills of material and purchase specifications can be attached where available. For standard stock enquiries, grade, product form, dimensions and quantity are normally sufficient for an initial quotation.
Grade & Standard
Specify Duplex 2205 grade and the applicable ASTM, ASME or other product specification.
Example UNS S32205 · ASTM A240 / A790 / A789 / A276Product & Dimensions
State the required product form, dimensions, length, tolerance and quantity for each line item.
Products Plate · Sheet · Pipe · Tube · Round Bar · ForgingsSurface & Processing
Include surface condition, cut length, machining, end preparation or other processing when required.
Options Pickled · Polished · Cut to Length · MachinedInspection & Documents
State the required material certificate, supplementary testing, PMI, NDT or third-party inspection requirements.
Documents MTC / MTR · EN 10204 3.1 · Heat TraceabilityDelivery & Packing
Provide the destination, required delivery term, packing method and requested delivery date where known.
Delivery EXW · FOB · CIF · Other agreed IncotermSend Your Duplex 2205 Requirement
Attach your RFQ, drawing or bill of material. TiAlloy can quote plate, pipe, tube, bar and other Duplex 2205 product forms with the required inspection and documentation scope.
Duplex 2205 Supply Backed by Metal Processing Experience
TiAlloy combines more than 20 years of metal-industry experience with a production base of more than 30,000 m² and a supply network covering stainless steel, titanium and nickel alloys for industrial customers worldwide.
Metal manufacturing, processing and international supply experience.
Production, processing, inspection and material-handling facilities.
Stainless steels, titanium alloys and nickel-based alloys.
Packing, documentation and shipment coordination for international orders.
From RFQ to Final Delivery
Duplex 2205 orders can include material supply, processing, inspection, documentation, packing and delivery requirements. The confirmed quotation and purchase order define the final supply scope for each transaction.
- Specification Grade, ASTM specification, product form, dimensions, quantity, surface condition and required processing are confirmed before production.
- Production Production progress and processing status can be coordinated throughout the order.
- Inspection Material traceability, MTC / MTR, dimensional inspection, PMI, NDT and additional testing can be provided as specified.
- Packing Bundles, skids, cases, end protection, marking and other packing requirements are selected according to product form and shipment.
- Delivery Commercial documents, packing information and shipment coordination are prepared according to the agreed delivery terms.
- Plate
- Sheet
- Pipe
- Tube
- Round Bar
- Forgings
- MTC / MTR
- EN 10204 3.1
- Heat Traceability
- PMI When Specified
- NDT When Specified
Engineering Procurement Tools
Duplex 2205 Procurement FAQ
What is the difference between UNS S31803 and S32205?
UNS S32205 uses a narrower chemistry window than S31803, including a defined minimum nitrogen level, to improve consistency in 2205 production and fabrication. Put the exact designation on the RFQ, drawing and purchase order, and require buyer approval before any proposed substitution.
Which ASTM standard applies to Duplex 2205 plate?
ASTM A240/A240M-26 covers stainless plate, sheet and strip in the cited product route. A complete plate order must also state the UNS grade, dimensions, unit system, delivery condition, surface finish, edge condition, inspection-document type and any supplementary project acceptance requirements.
Are Duplex 2205 pipe and tube covered by the same standard?
No. ASTM A790/A790M-24 covers ferritic-austenitic stainless pipe made without a longitudinal weld or with a straight welded seam for general corrosive service, while ASTM A789/A789M-24 covers tubing. Clearly state the product route, diameter basis, wall requirement, length and manufacturing method.
Is Duplex 2205 always better than 316L in chloride service?
No. Duplex 2205 may offer a useful combination of strength and chloride-related corrosion resistance, but grade name alone cannot approve service. Compare fluid chemistry, temperature, pH, oxidants, crevice geometry, deposits, flow, stress, welding, cleaning cycles and the governing design code.
What does ASTM A923 prove?
ASTM A923 provides specified methods for detecting detrimental intermetallic-phase effects in duplex stainless steels. The purchase order must name the method and acceptance criterion, and a passing result does not replace product-standard compliance, corrosion review, fabrication control or a project-specific service-life assessment.
Certificate evidence must name the supplying legal entity and have verifiable scope and expiry before it is used for an order.
Certificate evidence must name the supplying legal entity and have verifiable scope and expiry before it is used for an order.
Does ISO 15156-3 approve Duplex 2205 for every oil and gas application?
No. ISO 15156-3:2020 addresses cracking resistance for defined materials in hydrogen-sulfide-containing upstream oil-and-gas production and natural-gas treatment. It does not approve every downstream, general-corrosion or localized-corrosion application, so the buyer must confirm environment, material condition and the current project specification.
What information is needed for a reliable quotation?
A reliable quotation needs the UNS grade and service, product form, dimensions and tolerances, governing standard and condition, inspection and traceability package, quantity, processing, packing, destination, Incoterm and requested schedule. Mark unresolved engineering fields as open so exclusions and approval responsibilities remain visible. Add the applicable unit system, surface or end condition, machining allowance, test acceptance criteria, third-party hold points and any buyer document template; TiAlloy can then expose exclusions before production rather than after inspection or dispatch.




